What is the production process for plastic folding tables and chairs?

1.BLOW MOLD

How to make a HDPE folding table, the first step is blow molding.

The process of blow molding is not complicated. The plastic pellets are heated and then blown into a mold that is the shape of the product. The air pressure is increased in the mold, which forces the molten plastic to enter the shape of the mold.This kind of plastic we use is called high-density polyethylene (HDPE).

The production process starts with an idea. The idea is then turned into a sketch, then into a 3D model, and finally into the final product.

 

The advantages of blow mold include: lower production costs, faster production rates, Heavy duty quality.and a wider variety of product shapes.

 

Blow molding has many advantages over other methods of manufacturing plastic furniture.

 

Blow molding is a process that uses high-pressure air to inflate a hollow plastic shape until it becomes solid. The advantage of this technique is that it produces large volumes of product in a short amount of time.such as it takes 150 seconds for our one plastic tabletop.

 

3.POWDER COATING

Powder coating is a type of paint that is applied by using an electrostatic process. The powder coating process can be used to apply two or more layers of different colors. Before Powder coating ,there is a extra processing called Phosphating surface treatment which provides excellent corrosion resistance and abrasion resistance, and it can be applied to a wide variety of surfaces.

Powder coating can be done in the open air or in a closed environment. It can be applied by hand or by machine.

Powder coating has many advantages over other forms of finishing such as painting or lacquering. It’s durable, resistant to chipping and scratching, and very smooth in texture which makes it resistant to dirt sticking or collecting on its surface.

4.Assembly

The assembly process for blow molded plastic tables and chairs is similar to that of metal tables and chairs.

Assembly begins by assembling the frame of the table or chair. Assembling the leg tubes and the plastic top requires screws and bolts and tightening them into place with a screwdriver and wrench.

5.PACKAGE

Packaging is the process of enclosing or protecting products for distribution, storage, sale, and use. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use. Packaging contains, protects and conveys product information to the end user.

– Primary packaging: The first layer of packaging that is polybags which in direct contact with the product. It provides protection from dirt and other contaminants during shipping.

– Secondary packaging: The outermost layer of packaging that provides protection from damage during shipping or handling

We have different type of package:

–Single or Double Wall brown carton box（Suitable for wholesaler or distributor )

–Double Wall brown carton box+ polystyrene foam with thickness 1.5cm in 4 sides （Suitable for E-commerence importer )

–2 ends cap+color label+shrink package （Suitable for Retailer stores )

You can find the difference of the package in our other blogs, We have talked about in detail what is the most suitable packaging.

If you are very interested in the production of blow molding tables and chairs

you can watch our youtube video, which guides you to visit our factory and production process in detail.

If your business needs blow molding tables and chairs, please feel free to contact us

we will meet your needs with the best service and good price